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UPS can ship an 80lb shower door with just a couple pieces of reinforced cardboard on each end to prevent damage.
You would be amazed at the huge random things they do everyday in their small brown trucks. You should look into the sheets of 4'x8' insulation you can buy at the hardware store, add some reinforcement on end and you've got some pretty good protection. Heck if you ask really nice they may even band it all up for you.
Packaging sciences. I really shouldn't have laughed at that major.
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