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Composite Materials Fiberglass, Carbon Fiber and Other Composites here!

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Old 06-21-2007, 03:32 PM   #21 (permalink)
Do the Math. Then Drive.
 
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That NSX-R style hood looks OK, but I'd prefer one without the raised lip because 1) it adds unnecessary drag and 2) it doesn't fit in with 2 styling (it looks more at home on a Honda with their more angular appearance).

Don't ban me from the composites topic just for asking, but...for very small production runs (less than 100) might aluminum not be a better material? You still save a lot of weight over the steel tabletop, especially with the vent structure which allows thin material to make a solid structure. Of course it doesn't look as cool, so it depends on how much money the carbon look (and about two pounds) are worth to you...
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Old 06-21-2007, 06:30 PM   #22 (permalink)
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A small run of something like that in aluminum would be much more costly than carbon or fg. To make a nice smooth hood, it has to be stamped. The top side , middle, and the lower skeleton. The costs that go into making the dies is unfathomable for something with a small production run. For something like a hood, a die set could cost in upwards of $10 - 20k or more depending on complexity of the whole thing. A good set of molds can be made for $2 - 4K. Materials cost slightly more for cf vs. alum, but the tooling is much cheaper. Fees for using a press capable of supporting dies of this size isn't cheap either.
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Old 06-21-2007, 08:52 PM   #23 (permalink)
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OK, I stand corrected...thanks for the info. I was assuming there was a feasible method of roll 'n weld etc., but if that's not feasible, then composites would seem the only viable way.

BTW, is there a practical way to make one-off parts? For example, a simple hood or sunroof. The only way I know of, though it hardly seems especially light or stiff, would be composites over a formed wooden structure. Which might require a boat license...
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