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Old 04-13-2008, 10:59 PM   #1 (permalink)
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so...yeah...i'm frustrated

So i finally pulled out the car from storage and decided I wanted to put on my aftermarket header and exhaust. I had tried once before to get the heat sheild off the stock header and failed....this time I really worked at it and tried to get the ****er off and just wound up bending it backwards just to access the upper bolts. I managed to undo a couple then found out one of them is pretty much heat welded to the head. Also How do you access the lower header bolts with the lower heatshield in the way....idk so many of you guys have managed to get a header on your 5S but I can't even get the old **** off let alone the new **** on....any suggestions?
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Old 04-14-2008, 01:35 AM   #2 (permalink)
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You can cut it off with some aviation snips
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Old 04-14-2008, 01:54 AM   #3 (permalink)
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Soaked mine for 20 minutes with PB Blaster




Worked great
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Old 04-14-2008, 07:26 AM   #4 (permalink)
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just break the bolts off with vicegrips. or angle grind them off

use a short extension and long socket to get the 2 lower bolts, you dont have to remove anything for those.
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Old 04-14-2008, 09:32 AM   #5 (permalink)
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PB blaster = god. If that doesn't work, try some heat on top of the PB blaster. If nothing still...that sucks, lol. Stuff doesn't like to come off at all, i've been there but luckily god gave us penetrating lube.
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Old 04-14-2008, 10:56 AM   #6 (permalink)
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yeah i pb blasted it, liquid wrenched it, heated it up...like i said i just wound up bending it back as far as i could to access the bolts...but i couldnt get to the lower ones and one of the side bolts is really stuck on there and i dont want to damage the head studs..
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Old 04-14-2008, 11:24 AM   #7 (permalink)
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Quote:
Originally Posted by sickof5sfe View Post
yeah i pb blasted it, liquid wrenched it, heated it up...like i said i just wound up bending it back as far as i could to access the bolts...but i couldnt get to the lower ones and one of the side bolts is really stuck on there and i dont want to damage the head studs..
cut the bolt heads off dont even try or plan on reuseing the old bolts. a bolt that hase been torged on to get it out can break when ya retorque it.
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Old 04-14-2008, 11:28 AM   #8 (permalink)
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i'm talkin about the studs coming out of the cylinder head...i dont want to risk ****in those up....although i should be able to retap them...
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Old 04-14-2008, 11:36 AM   #9 (permalink)
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i'm talkin about the studs coming out of the cylinder head...i dont want to risk ****in those up....although i should be able to retap them...
spend 50cents on new ones. they come out of the head
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Old 04-16-2008, 04:40 PM   #10 (permalink)
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Yea they come out of the head.... Not too hard to back out. I have a virtually brand new cyl head in my attic if you're interested.
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Old 04-16-2008, 05:50 PM   #11 (permalink)
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Be careful with wrenching on the head studs. I've seen a few 5sfe's now where the aluminum got a bit rotten and athe studs started just turning.

Shoot me an email if you'd like a hand and I'll swing by. Bet you money i could have it off inside an hour gairloch (at) gmail.com
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"Inside the car, the world beyond the driver's immediate horizon ceases to exist. Alone with the solitude of his desire, survival sense numbed by the speed, he's outrun the mediocrity of the outside world, slipped the shackles it tries to clamp on us all. He is running free, chased only by a fear of failure, for failure is to risk ejection into the real world." ~Mark Hughes
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